"Ready to Accelerate Autonomy Deployment?"
Continuous Self-Learning
A closed-loop pipeline that turns real-world edge cases into "hard" synthetic training data, automating the fine-tuning of your autonomy stack.
Traditional autonomy development stalls because real-world data is expensive to collect and rarely captures the dangerous "long-tail" events that break your AI.
Cognitron PhysAI replaces this linear process with an Active Learning Loop. By continuously comparing your model's predictions against real-world outcomes, we identify exactly where your AI is weak. Our platform then automatically generates "Adversarial Synthetic Data"—specifically crafted, high-difficulty scenarios that target those weaknesses.
The Cold Start
Data Harvesting
Compare & Correct
The "Harder" Data
Physics-Driven Generation
We ingest your vehicle model, sensor suite, Operational design domain and to generate millions of baseline training frames. Our generative world models apply domain randomization—shifting weather, lighting, and soil textures—to create a robust initial policy without a single hour of real-world operation.
Targeted Data Collection
Deploy the model to the field. As your machines operate, our system automatically flags and uploads 'low-confidence' events—moments where the AI was uncertain or the operator had to intervene—filtering out terabytes of empty data.
Automated Root Cause Analysis
The system ingests real-world failure logs and automatically reconstructs the exact scenario in simulation. We compare the model's prediction against the operator's actual ground truth to mathematically identify why the failure occurred.
Adversarial Fine-Tuning
This is where we close the gap. The platform takes that single real-world failure and uses Generative AI to spawn 10,000 'harder' variations—adding blinding dust, sensor noise, or slippery mud. The model is fine-tuned on this hyper-targeted 'Gold' dataset to master the edge case.
The Release Confidence Engine
Every code change is validated against thousands of virtual edge cases before touching physical hardware. Deploy to simulation first, test in countless unique scenarios with real physics, then confidently release to the field.
Test any code change in a physics-accurate virtual environment before it ever reaches physical assets. No risk of damaging expensive machinery.
Automatically generate unique situations—weather variations, terrain changes, sensor failures, sudden obstacles—that would be impossible to stage in reality.
Generate the artifacts and logs required for ISO 19014 functional safety certification automatically. Simulation as a legal compliance asset.
When real-world anomalies occur, recreate them in simulation, generate thousands of variations, and retrain models within 24 hours.
Real offroad
Clean-air simulations create brittle vision models. TerraForge models the chaotic, particulate-dense environments of construction sites where standard sensors fail.
Physics-based Mie scattering simulates lidar backscatter from dust clouds and signal attenuation in fog or rain conditions.
Model physical degradation like mud splatter, rain, fog on lenses. Test sensor health monitoring and autonomy stack performance under adversarial conditions" monitoring and automated cleaning protocols.
Simulate precipitation impact on all sensor types—camera occlusion, lidar noise, and GPS signal degradation.
Path-traced lidar simulation captures true photon physics—beam divergence, multi-path reflections, and material-specific returns.
The Site Brain
Beyond individual machine control—orchestrate entire fleets. Excavators and haul trucks learn to collaborate, negotiate, and optimize project workflows through shared intelligence.
Accelerate your autonomy roadmap by 12-18 months with physics-accurate simulation.